48Vdc Modular Battery Charger

Switched Mode Rectifier System up to 250A

A complete rectifier system consists of one or more power modules in a common shelf enclosure. The shelf has connections for AC inputs, DC output, and system communications. The wide AC input operating range for global installations and wide operating temperature ranges for installation in uncontrolled environments along with high efficiency (>96%) reduces the carbon footprint and the operating expenses.

Our rectifier modules use a high frequency, switched mode conversion technique to provide a fully regulated and isolated DC output from the AC mains. Multiple 48V configurations are available up to 250A in a compact 1RU shelf system. Industry-leading power density (28W/in3) yields more space for revenue generating equipment.

Rectifier power modules are “hot-swappable”—they can be inserted or removed from the shelf without cutting power to or from the system or the load. Additional power modules can be included with the system at the time of ordering or added after the shelf has been installed.

The shelf rectifier system is designed to operate with the Cordex System Controller (CXC). This controller allows the user to configure, monitor and control the entire DC power system from its touch screen display which includes temperature compensation, auto equalization, remote access, dial out on alarm, battery diagnostics, as well
as Web server and SNMP support for configuration and monitoring. Details of controller operation are provided in the current version of the related software manual.

External CXC models of the system controller communicate with the shelf via RJ-12 shelf connectors. In a power system, up to five (5) rectifier shelves may be stacked and connected to the same controller. The latest CXC-HP controller, featuring touch screen, color LCD display with front Ethernet and USB connectors, is available as a panel
mount controller or as part of the CXPS-E3 system.

SPECIFICATIONS TABLE

Electrical
Input Voltage:
Operating:90 to 300Vac
[See output power for power derating]
Input Current
(per module):
7.5A Maximum (176 to 300Vac)
6.0A Maximum (90 to 176Vac)
Efficiency:>93% at 240Vac Input and 40-100% load
Power output
(per module):
1200W (176 to 300Vac input)
600W (110 to 130Vac Input)
* Power de-rated linearly from 1200-600W
(176 to 130Vac input)
* Power de-rated linearly from 600-500W
(110 to 90Vac input)
Current output
(per module):
 25A@ 48Vdc (176 to 300Vac input)
12.5A @ 48Vdc (110 to 130Vac Input)
Mechanical
19 & 19/23”
Dimensions:44H x 439.5W x 305D (mm)
1.75H x 17.3W x 12D (inches)
*Note: Excludes Recti er Front Handle and Optional Kydex Cover
Mounting:19” or 23” rack, 6” o set (center),
EIA rack spacing
Weight:
Shelf:3kg (6.6lbs)
Rectifier:1.23kgb (2.72lbs)
Connections
GMT Fuse (Load):
(7) Positions:Terminal block (#16 to #30 AWG)
(1) Position:Terminal block (#14 to #26 AWG)
Battery:¼” on ⅝” center 2-hole lugs
AC Input:Dual IEC-60320-C20 MAIC connectors
(for use with IEC-60320-C19 female line cords)
Alarms:Terminal block (#16 to #24 AWG)
Environmental
Temperature:
Standard: -40 to 65°C (-40 to 149°F)
Storage: -40 to 80°C (-40 to 176°F)
Extended: -40 to 80°C (-40 to 176°F)
(de-rated output power)
Humidity: 0 to 95% RH non-condensing
Elevation: -500 to 2800m (-1640 to 9186ft))
Cooling:Fan cooled (front to rear)
Heat Dissipation:.924 BTU hour/system max.
Standards
Safety:CSA C22.2 No 60950-1-03
CE marked
NEBS:GR-1089-CORE
GR-63-CORE
*Consult factory for certi cation status

SPECIFICATION TABLE 3.0KW

Input Voltage:Nominal: 208 to 277Vac
Operating: 90 to 305Vac
Extended: 90 to 187Vac (de-rated power)
Input Frequency: 45 to 66Hz
Power:3000W continuous (1700W output @ 120Vac Input)
Power Factor:>0.98 (50 to 100% load)
THD:<8% (50 to 100% load)
Efficiency:96.9% Peak
Output Voltage:42 to 58Vdc
Output Current:55A @ 54Vdc (62.5A max.@ 48Vdc)
(~36AA @ 48Vdc at 120Vac Input)
Load Regulation: <±0.5% (static)
Line Regulation:<±0.1% (static)
Transient Response:±3% for 40 to 90% load step
Noise:Voice Band: <53dBrnC
Wide Band: <260mV RMS (10kHz to 10MHz)
<180mV pk to pk (10kHz to 100MHz)
Psophometric Noise: <2mV RMS
Acoustic:<60dBa @ 1m (3ft), 30°C
Mechanical
Dimensions:mm: 41H x 104W x 333D
inches: 1.6H x 4.1W x 13.1D
Weight:1.83kg (4.04lbs)
Environmental
Temperature:Operating: -40 to 75°C (-40 to 176°F); full rated output up to 55°C (131°F);
>2400W @ 65°C (149°F)
Storage: -40 to 85°C (-40 to 185°F)
Humidity: 0 to 95% RH non-condensing
Elevation:60 to 3000m (197 to 9842ft)
Heat Dissipation: <585 BTU per hour (worst case)/171 Watts
Agency Compliance
Safety:•CSA/UL/IEC/EN 60950-1
•CE Marked
EMC:ETSI 300 386
Emissions:
•CFR47 (FCC) Part 15 Class A
•EN 61000-3-2, 3-3
Immunity:
•EN 61000-4-2, 4-3, 4-4, 4-5, 4-6, 4-11
•ANSI/IEEE C62.41 CatB3
NEBS / Telcordia:•GR-1089-CORE (pending)
•GR-63-CORE (pending)
•GR-3108-CORE (pending)

Ask for Assistance

Selecting the right power supply for your application is not a small task. Let our technical sales engineers guide you through the process of choosing the right solution for your needs.

Below some parameters usually required to size and select the right power supply:

  • Power & control requirements
  • Output & Input Voltage / Multioutput Voltage / Variable Voltage
  • Redundancy level
  • Mounting
  • Inrush Current
  • Environmental specifications (Temperature, altitude, vibration, shock)
  • Specific Industries Standards (Railway, Military, Medical)

Contact Our Team

Email us at sales@heliosps.com.au, we will get back as soon as we can.

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